Phase 4
Cabin and deck
This page and all the links within have to do with the cabin and the deck.
includes:
includes:
- cabin and deck layout (hatches,equipment, etc)
- cabin and deck supports
- install windows
- hatch supports
- raised bulwarks enclosing walkaround area
- install masts
- flag pole with all around/stern light
- radar pole
- paint deck and cabin
- no slip material on deck
- Boom
- Bait tank
Cabin and Deck
- use 1.25"x 2.5" stock for framing
- use a modified butt joint as in Ray Macke's build
- Butt joint is angled
- use a modified butt joint as in Ray Macke's build
- Use 1/2" plywood for cabin bulkhead
- Use 3/4" plywood for decks
Paint and primer
- Blue Water Marine Paint System
- Wash
- 973 Dewaxer - $24.45/gal
- Primer - $342.25
- Bottom Protect Primer 8000A - $68.45/gal
- ~400sqft/gal
- Deck and cabin - 371.75 sqft/coat
- deck - 110.75sqft
- cockpit - 48.75sqft
- lower
- 7.5' x 4' = 30sqft
- upper
- 7.5' x 2.5' = 18.75sqft
- lower
- walk-around - 62sqft
- sides - 48sqft
- 16' x 1.5' = 24sqft
- bow - 14sqft
- 7' x 2' = 14sqft
- sides - 48sqft
- cockpit - 48.75sqft
- cabin exterior - 261sqft
- Roof - 104 sqft
- ~16' x 6.5' = 104sqft
- Bulkheads - 139sqft
- Sides - 87sqft
- Pilothouse/salon
- 13' x 6' = 78sqft
- Berth
- 3' x 3' = 9sqft
- Pilothouse/salon
- Aft - 42qft
- 6' x 7' = 42sqft
- Fore - 10sqft
- 5' x 2' = 10sqft
- Sides - 87sqft
- Boot Roof
- 3' x 6' = 18sqft
- Roof - 104 sqft
- deck - 110.75sqft
- 3-5 coats
- Bottom Protect Primer 8000A - $68.45/gal
- Paint - $628.16
- Revolution - $157.04/gal
- topside paint good for up to 7 days in the water
- ~400sqft/gal
- Deck and cabin - 371.75 sqft/coat
- deck - 110.75sqft
- cockpit - 48.75sqft
- lower
- 7.5' x 4' = 30sqft
- upper
- 7.5' x 2.5' = 18.75sqft
- lower
- walk-around - 62sqft
- sides - 48sqft
- 16' x 1.5' = 24sqft
- bow - 14sqft
- 7' x 2' = 14sqft
- sides - 48sqft
- cockpit - 48.75sqft
- cabin exterior - 261sqft
- Roof - 104 sqft
- ~16' x 6.5' = 104sqft
- Bulkheads - 139sqft
- Sides - 87sqft
- Pilothouse/salon
- 13' x 6' = 78sqft
- Berth
- 3' x 3' = 9sqft
- Pilothouse/salon
- Aft - 42qft
- 6' x 7' = 42sqft
- Fore - 10sqft
- 5' x 2' = 10sqft
- Sides - 87sqft
- Boot Roof
- 3' x 6' = 18sqft
- Roof - 104 sqft
- deck - 110.75sqft
- 2-4 coats
- thinner needed
- 974 thinner - $24.45/gal
- Revolution - $157.04/gal
- Wash
- Interlux Brightside paint system
- Wash
- Solvent wash 202 - $18.99/qt
- Primer $639.80
- Pre-Kote $31.99/qt (4qts=1gal)
- ~100sqft/qt
- Deck and cabin - 371.75 sqft/coat
- deck - 110.75sqft
- cockpit - 48.75sqft
- lower
- 7.5' x 4' = 30sqft
- upper
- 7.5' x 2.5' = 18.75sqft
- lower
- walk-around - 62sqft
- sides - 48sqft
- 16' x 1.5' = 24sqft
- bow - 14sqft
- 7' x 2' = 14sqft
- sides - 48sqft
- cockpit - 48.75sqft
- cabin exterior - 261sqft
- Roof - 104 sqft
- ~16' x 6.5' = 104sqft
- Bulkheads - 139sqft
- Sides - 87sqft
- Pilothouse/salon
- 13' x 6' = 78sqft
- Berth
- 3' x 3' = 9sqft
- Pilothouse/salon
- Aft - 42qft
- 6' x 7' = 42sqft
- Fore - 10sqft
- 5' x 2' = 10sqft
- Sides - 87sqft
- Boot Roof
- 3' x 6' = 18sqft
- Roof - 104 sqft
- deck - 110.75sqft
- Pre-Kote $31.99/qt (4qts=1gal)
- Paint $575.84
- Brightside - $35.99/qt
- ~100sqft/qt or ~400sqft/gal
- Deck and cabin - 371.75 sqft/coat
- deck - 110.75sqft
- cockpit - 48.75sqft
- lower
- 7.5' x 4' = 30sqft
- upper
- 7.5' x 2.5' = 18.75sqft
- lower
- walk-around - 62sqft
- sides - 48sqft
- 16' x 1.5' = 24sqft
- bow - 14sqft
- 7' x 2' = 14sqft
- sides - 48sqft
- cockpit - 48.75sqft
- cabin exterior - 261sqft
- Roof - 104 sqft
- ~16' x 6.5' = 104sqft
- Bulkheads - 139sqft
- Sides - 87sqft
- Pilothouse/salon
- 13' x 6' = 78sqft
- Berth
- 3' x 3' = 9sqft
- Pilothouse/salon
- Aft - 42qft
- 6' x 7' = 42sqft
- Fore - 10sqft
- 5' x 2' = 10sqft
- Sides - 87sqft
- Boot Roof
- 3' x 6' = 18sqft
- Roof - 104 sqft
- deck - 110.75sqft
- Brightside - $35.99/qt
- Thinner
- Interlux 333 - $20.99/qt
- Wash
Windows:
- Laminated Safety glass - $2,686.87
- less chance of shattering and having shards(sharp or not) all over the cabin and bilge.
- Front window - 2 panes - $518.12
- ~32.25" W x 34.5" T x 1/4" thick
- pilothouse side window - $575.28
- Large front -1 each side, 2 total
- ~33.5" W x 36.5" T x 1/4 thick
- Small front - 1 each side, 2 total
- right triangle
- A = ~29.25"
- B= ~ 10.25"
- C= ~ 31"
- right triangle
- Rear - 1 each side, 2 total - $226.26
- 11.75" W x 34" T x 1/4" thick
- Large front -1 each side, 2 total
- salon windows
- Front window - 2 panes - $518.12
- less chance of shattering and having shards(sharp or not) all over the cabin and bilge.
Raised Bulwarks and rails around gunwale
- 2"x 2" posts set at 16"- 20" apart
- Use 1/2" plywood for outside skin
- Either make Scupper holes where Bulwark and hull meet or just don't extend bulwark all the way to the hull.
- Doors built into both sides at Pilothouse and Cockpit steps
Masts
- Radar
- about 4' tall
- can build or buy
- build
- Use a birds nest method to create a hollow mast
- create a wedge in one side of board that the mating board fits into perfectly creating more glue area and a mechanical joint
- Epoxy coat inside and outside and PU paint
- Use a birds nest method to create a hollow mast
- buy
- build
- can build or buy
- about 4' tall
- Flag pole with all around light
- About 8' tall
- Can build or buy
- build
- Use a birds nest method to create a hollow mast
- create a wedge in one side of board that the mating board fits into perfectly creating more glue area and a mechanical joint
- Epoxy coat inside and outside and PU paint
- Use a birds nest method to create a hollow mast
- buy
- build
- Can build or buy
- About 8' tall
Deck Hatches:
Most are built out of the deck material it's cut out of. No real additional expense.
Most are built out of the deck material it's cut out of. No real additional expense.
- Cockpit
- Ice hold # 1
- 18" x 24"
- Ice Hold #2
- 18" x 24"
- Rudder access hatch
- 12"x 24"
- Storage hatch
- Ice hold # 1
- Gunwale
- storage hatch
- Salon
- fuel access hatches
- Motor box
- insulated for heat and sound
- 28" x 39"
- insulated for heat and sound
- Pilothouse
- electrical access
- battery access
- 12" x 27"
- bilge access
- Berth
- bilge access
- 18" x 12"
- water tank and pump access
- bilge access
Cabin hatches
- Rear Salon
- horizontal sliding hatch with window
- 21" x 73 3/4"
- window is 16" x 27 3/4"
- $137.96
- horizontal sliding hatch with window
- Helm Pilothouse
- Horizontal sliding hatch with window
- 21" x 53 1/4"
- window is 16" x 27 3/4"
- $137.96
- Horizontal sliding hatch with window
- Admiral Pilothouse
- Horizontal sliding hatch with window
- 21" x 53 1/4"
- window is 16" x 27 3/4"
- $137.96
- Horizontal sliding hatch with window
- Berth to bow
- 2 hinge vertical hatch with window
- top
- 25" x 20 1/4"
- front
- 25" x 23 1/2"
- window is 22" x 20 1/2"
- $137.08
- top
- 2 hinge vertical hatch with window
- Head
- regular hung door
- closes off both head and berth
- 24 3/4" x 62"
Bait Tank
- Fiber-glassed plywood with PVC hoses and valves
- 1/2" plywood
- with rounded corners using built up 3mm-1/8" ply.
- 1/4"-1/2" plexiglass
- 1/2" plywood
- a handwell
- pressurized system to prevent sloshing
- Lighted
Boom
- nested square steel
- Outer square - 1
- as long as cabin is wide
- Middle square - 2
- about half as long as outer square.
- nests in outer square
- Inner Square - 2
- Same length as middle square
- nests in middle square
- Outer square - 1
Non-slip deck
- Sea-Dek- can do custom. Stock items below.
- long sheet - $77.95/each
- 18"x74"
- 5mm thick
- to do all interior decks I estimate 4 sheets
- use white or mocha
- Large Sheet - $149.95
- 39"x77"
- 5mm
- to do all exterior decks I estimate 8 sheets
- use caribbean blue or white
- Coaming bolster pad - $105.95
- 4.5"x37"
- 20mm thick
- to do all raised bulwark coaming I estimate 18 sheets
- use white color
- Small Helm Station Pad - $102.95
- 14"x36"
- 13mm thick
- To do both helm and admiral station need 3 sheets
- use white over storm-gray
- Custom colors
- Outside
- 5mm base with 3mm veneer
- Bimini Blue Base
- White or Caribbean blue veneer
- Inside
- Teak colors
- Helm station
- teak
- Coaming bolster
- Bimini Blue Base
- white or caribbean blue veneer
- Outside
- long sheet - $77.95/each
- epoxy/paint non-skid additive
Materials estimate
- Cabin Lumber
- 2.5"X1.25" - 336' ~87.5bdft @ $6/bdft = $525
- 7ft salon/pilothouse uprights - 14 = 98'
- 13.5' salon/pilothouse longitudinal rail - 4 = 75'
- 5.5' salon/pilothouse athwartship rail - 10 = 55'
- 5' berth uprights - 10 = 50'
- 10' Berth longitudinal rail - 4 = 40'
- 6' berth athwartship rail - 3 = 18'
- 2.5"X1.25" - 336' ~87.5bdft @ $6/bdft = $525
- Cabin Plywood - 15 sheets 1/2" Marine DF AB plywood @ $63.90/sheet = $958.5
- aft bulkhead
- 6'x7'= 42sqft
- 2 sheets plywood
- 6'x7'= 42sqft
- Side Bulkheads -
- 13'x5'= 65sqft/side
- 3 sheets plywood/side
- 2 sides, need 6 sheets plywood
- 13'x5'= 65sqft/side
- Salon roof
- 7.5'x6.5'= 48.75sqft
- 2 sheets of plywood
- 7.5'x6.5'= 48.75sqft
- Pilothouse roof
- 8'x6.5'= 52sqft
- 2 sheets of plywood
- 8'x6.5'= 52sqft
- Berth outside bulkheads
- sides
- 3'x3'= 9sqft
- 1 sheet of plywood
- 3'x3'= 9sqft
- fore
- 5'x2.5'= 12.5sqft
- 1 sheet of plywood
- 5'x2.5'= 12.5sqft
- Roof
- 5'x3.5'= 17.5sqft
- 1 sheet of plywood
- 5'x3.5'= 17.5sqft
- sides
- aft bulkhead
- Deck Lumber 2.5"x1.25" - 190.5' = 49.61 bdft @ $6/bdft = $297.66
- rear cockpit - 64'
- longitudinals 4.5' - 8 = 36'
- athwartships 7' - 4 = 28'
- Raised cockpit - 36'
- longitudinals 2.5 - 6 = 15'
- Athwartships 7' - 3 = 21'
- Gunwale W/A Cockpit to boot - 56'
- longitudinals 13' - 2 = 26'
- athwartships 1.5' - 20 = 30'
- Gunwale W/A boot bow - 34.5'
- longitudinals 3' - 2 = 6'
- Athwarthships 1.5' - 6 = 9'
- bow longitudinals 3' - 5 = 15'
- bow athwartships 4.5' - 1 = 4.5'
- rear cockpit - 64'
- Deck Plywood - 6 sheets 3/4 Marine DF AB @ $83.90/sheet - $503.40
- rear cockpit - need 2 sheets
- 5' x 7.5'
- need 2 sheets
- 5' x 7.5'
- Raised cockpit - need 1 sheet
- 8'x2.5'
- need 1 sheet
- 8'x2.5'
- Gunwale W/A cockpit to boot - need 2 sheets
- 13'x1.5'/side
- need 1 sheet/side
- have 2 sides need 2 sheets
- 13'x1.5'/side
- Gunwale W/A Boot to bow - 1 sheet
- 3'x1.5'/side
- need 1/2 sheet per side
- have 2 side need 1 sheet
- 3'x1.5'/side
- Epoxy - $1,157.80
- Encapsulating
- Poxy-Shield - 1.2gal kit $124.75 - 6 gal kit $578.90
- Estimate need 1- 6 gal kit - $578.90
- Poxy-Shield - 1.2gal kit $124.75 - 6 gal kit $578.90
- Fiberglassing
- Poxy-Shield - 1.2gal kit $124.75 - 6 gal kit $578.90
- estimate need 1 - 6 gal kit - $578.90
- Poxy-Shield - 1.2gal kit $124.75 - 6 gal kit $578.90
- Encapsulating
- Fiberglass
- should have plenty left over from roll in phase 2
- Fasteners - $145.98
- Kreg Stainless Steel Pocket Screws
- ss 1.5" washer head - $72.99/500
- estimate need 2 boxes
- ss 1.5" washer head - $72.99/500
- Kreg Stainless Steel Pocket Screws
- rear cockpit - need 2 sheets