Phase 2
This page and all links within will be dedicated to the building of the hull. That includes everything up to rolling the hull.
Phase 2 Checklist
- Building form set up
- Build frames
- Attach to building form
- Build and attach
- stem
- chines
- longitudinals
- Fair hull
- attach bottom planking
- attach side planking
- Fair hull
- encapsulate/glass hull
- attach spray rail and skeg
- drill all thru holes and encapsulate
- paint hull
- Build roll frame/support
- roll frame
Phase 2 Materials list(doesn't include stretch yet)
- Plywood (9mm - 3/8": 6mm - 1/4": 12mm - 1/2": 18mm - 3/4")
- okume 1088 - $1,747.60
- 1/4 - $291.20
- 3/8 - $519.60
- 1/2 - $337.80
- 3/4 - $599.00
- meranti 1088 - $1,421.40
- 1/4 - $216.40
- 3/8 - $429.00
- 1/2 - $297.60
- 3/4 - $478.40
- Marine DF AB - $1,178.30
- 1/4 - $267.60
- 1/2 - $575.10
- 3/4 - $335.60
- Transom, stem, breasthook, floor timbers - 4 - 3/4" 4'x8'
- okume 1088 - $149.75/bd - $599
- meranti 1088 - $119.60/bd - $478.40
- marine DF ab - $83.90/bd - $335.60
- Gussets, floor timbers - 3 - 1/2" 4'x8'
- okume 1088 - $112.60/bd - $337.80
- meranti 1088 - $99.20/bd - $297.60
- marine DF ab- $63.90/bd - $191.70
- Bottom Planking - 4 - 1/4" 4'x24'
- okume 1088 - $72.80bd - $291.20
- meranti 1088 - $54.10bd - $216.40
- marine DF ab - $41.90/bd - $267.60
- Side Planking - 2 - 3/8" 4'x27'
- okume1088 - $86.60/bd - $173.20
- meranti 1088 - $71.50/bd -$143.00
- Marine DF AB - $63.90/bd - $127.80
- have to use 1/2"
- Decking - 4 - 3/8" 4'x8'
- okume1088 - $86.60/bd - $346.40
- meranti 1088 -$71.50/bd - $286.00
- Marine DF AB - $63.90/bd -$255.60
- have to use 1/2"
- Transom, stem, breasthook, floor timbers - 4 - 3/4" 4'x8'
- okume 1088 - $1,747.60
- Lumber
- Building Forms
- Framing - $1,232.6 + 50%extra $600
- Frames - ~$575
- 1-1/4" x 10" - 20'(20.83bf=$124.98)
- 1-1/4" x 6" - 50'(31.25bf=$187.50)
- 1-1/4" x 5" - 80'(41.66bf=$249.96)
- Keel - $24
- 1" x 6" - 38'(4bf=$24)
- Bottom battens - $243.90
- 1-1/4" x 3" - 130'(40.65bf=$243.90)
- Side battens - $54
- 1" x 2" - 54'(9bf=$54)
- Chine logs - $78.12
- 1" net x 2-1/2" - 50'(13.02bf=$78.12)
- Raised Sheer Clamps - $60.90
- 5/8" net x 1-1/4" - 130'(10.5bf=$60.90)
- Sheer Clamps - $154.68
- 1/2" net x 1-1/4" - 330'(25.78bf=$154.68)
- Carlings - $42
- 1" x 2" - 42'(7bf=$42)
- Frames - ~$575
- Epoxy $1,808.40
- Poxy-Shield - 1.2gal kit $124.75 - 6 gal kit $578.90
- estimate need about 16 gal, get 3- 6gal kits $1,736.70
- #1 Silica filler - $15.30/lb or $312/22lb
- estimate need 4lb $61.20
- MicroSpheres - $5.25/lb or $86.63/30lb
- estimate need 2lb $10.50
- Encapsulating
- PoxyShield
- estimate need about 4.5gal
- Fiberglassing
- PoxyShield
- estimate need about 7 gal
- PoxyShield
- Adhesive
- PoxyShield
- estimate 3 gal
- #1 Silica Filler
- estimate need 3 lb
- PoxyShield
- Fairing
- PoxyShield
- estimate need 2gal
- #1 Silica Filler
- 1lb
- MicroSpheres
- 2lb
- PoxyShield
- PoxyShield
- Poxy-Shield - 1.2gal kit $124.75 - 6 gal kit $578.90
- Fiberglass - $573.40
- Estimate needed exterior hull
- 500sq ft = ~ 55.6sq yd of 50"cloth
- buy 1 roll for extra $487.50
- 189ft = ~63yd of 8" tape
- buy 2 rolls - $85.90
- 500sq ft = ~ 55.6sq yd of 50"cloth
- 7.5oz E glass cloth
- 50"wide
- $487.50/125yd roll
- 8" Tape - 8.7oz cloth
- $42.95/50yd roll
- 50"wide
- Estimate needed exterior hull
- Fasteners
- Screws - $1,073.40
- #8- 1" - 1200 @ 20.85/100($250.20)
- #8- 1-1/4" - 2000 @ $24.25/100($490)
- #8- 1-1/2" - 200 @ $30.50/100($61)
- #10- 2" - 200 @$59.40/100($119.20)
- #14- 3" - 20 @$153/100($153)
- Nails - $87.50
- #12- 1" - 4lbs @$17.50/lb($70)
- #12- 1-1/4" - 1lbs @$17.50/lb($17.50)
- Carriage Bolts
- 3/8"
- size from work
- need at minimum 3
- 3/8"
- Screws - $1,073.40
Extension Additional Materials
Plywood:
- Each planking and deck layer will be increased by 2 feet
- Okume 1088 - $246
- 1/4 - $$72.80
- 3/8 - $173.20
- Meranti1088 - $197.1
- 1/4 - $54.10
- 3/8 - $143.00
- Marine DF AB - $169.70
- 1/4 - $41.90
- 1/2 - $127.80
- Side planking 3/8"
- 2 layers
- 4ft
- 1- 4'x8' will suffice
- okume1088 - $86.60/bd - $86.60
- meranti 1088 - $71.50/bd -$71.50
- Marine DF AB - $63.90/bd - $63.90
- have to use 1/2"
- Bottom planking 1/4"
- 4 layers
- 8ft
- 1 - 4'x8' will suffice
- okume 1088 - $72.80bd - $72.80
- meranti 1088 - $54.10bd - $54.10
- marine DF ab - $41.90/bd - $41.90
- 4 layers
- Decking 3/8"
- 1- 4'x8' will suffice
- okume1088 - $86.60/bd - $86.60
- meranti 1088 - $71.50/bd -$71.50
- Marine DF AB - $63.90/bd - $63.90
- have to use 1/2"
- 1- 4'x8' will suffice
- Gussets and floor timbers are the same
- Transom is the same
- Stem and Breasthooks are the same
- 2 layers
- Side planking 3/8"
- Okume 1088 - $246
- Each Batten between frames is a few inches longer
- each chine, sheer, keel, etc is 2 ft longer
- 49.625bdft x $6/bdft = $297.75
- 2 chines - 8 ft(4 -2ft layers) -1"x2.5" = 20bdft
- 2 sheers - 4 ft - 1/2"x1.25" = 2.5bdft
- 2 raised sheers - 4 ft - 5/8"x 1.25" = 3.125bdft
- 1 keel -4ft(2 - 2ft layers) - 1"x6" = 24bdft
- 49.625bdft x $6/bdft = $297.75
- Frames are the same size
- Frames 1-6 are spaced 4" wider than non stretched boat.
- Stem, frame 7, and breasthooks are same as non stretched boat.
- Screws -$45.10
- #8- 1" - 20.85/100
- Sheer clamp second and third layers
- ~32
- Side planking sheers and chines
- ~24
- Side planking side battens
- ~16
- 1 box should suffice - $20.85
- Sheer clamp second and third layers
- #8- 1-1/4" - $24.25/100
- keel lam
- ~8
- Raised sheer clamp second layer
- ~16
- Bottom decking @ chine and keel
- ~24
- Bottom decking @ battens
- ~18-24
- 1 box should suffice - $24.25
- keel lam
- #8- 1" - 20.85/100
- Nails - $17.50
- #12- 1" -$17.50/lb(about 305 nails)
- bottom planking first layer
- ~32-40
- 1lb will more than suffice
- bottom planking first layer
- #12- 1" -$17.50/lb(about 305 nails)
- 7.5oz cloth
- 50" wide
- 8" wide tape
- Encapsulating
- Gluing
Frames
Building Forms
Standard 2x6
set into concrete footings
set into concrete footings
Fairing Hull
Fiberglass/epoxy bottom
- Fiberglass
- at least 7.5oz cloth
Skeg and Spray rails
Install skeg and spray rails
Painting bottom
At very least need to paint the bottom up to the waterline. - $1,069.86
- primer
- interlux primekote - $205.98
- $102.99/gal
- need 2 gal
- thinner needed 2333n
- 25-30%
- thinner needed 2333n
- need 2 gal
- $102.99/gal
- 450sqft/gallon
- min, 2 coats
- interlux primekote - $205.98
- paint
- Interlux VC Performance Epoxy
- bottom paint, non ablative
- 220sqft/gal
- White
- $60.99/qt kit
- $194.99/gal kit
- Needs solvent wash before application
- Interlux 202 Fiberglass solvent wash
- $18.99/qt
- $52.01/gal
- Interlux 202 Fiberglass solvent wash
- Needs thinner
- Interlux Perfection - $863.88
- topside paint, good enough for short time underwater
- Royal Blue
- 71.99/qt
- 4qt=1gal
- need 3 gal
- 475sqft/gallon
- thinner needed 2333n
- 5-10%
- thinner needed 2333n
- 3-4 coats
- 71.99/qt
- Blue Water Marine Paint System
- Wash
- 973 Dewaxer - $24.45/gal
- Primer
- Bottom Protect Primer 8000A - $68.45/gal
- ~400sqft/gal
- 3-5 coats
- Bottom Protect Primer 8000A - $68.45/gal
- Paint
- Revolution - $157.04/gal
- topside paint good for up to 7 days in the water
- ~400sqft/gal
- lots of color choices
- 2-4 coats
- thinner needed
- 974 thinner - $24.45/gal
- Revolution - $157.04/gal
- Wash
- Interlux VC Performance Epoxy
Fair and drill for running gear
Drill holes
- rudder
- prop shaft
Building flipping/rolling frame
Roll frame doubles as Hull support until it is put onto trailer.
basic 2x6 lumber with plywood gussets for frame at minimum frames 1-4-7
basic 2x6 lumber with 2x6 braces for longitudinals
basic 2x6 lumber with plywood gussets for frame at minimum frames 1-4-7
basic 2x6 lumber with 2x6 braces for longitudinals
- longitudinals can be used as a pattern for the trailer bunks.
Flipping Party
Throw a party for all who come to help flip the boat.
- Remove from building form
- Roll hull
- Remove building form
- Move hull
- Level and secure frame.